Wireless Sub-GHz sensor mesh, ultrasonic steam trap logging, and multi-circuit power sub-metering compliant with ISO 50001.
Zero field conduit trenching or signal cable pulling required for brownfield setups.
Penetrating thick concrete walls and dense metallic tank structures without repeaters.
Ultra-low-power sleep cycles with dynamic event-triggered wake-up bursts.
Revenue-grade electrical sub-metering tracking kWh, power factor, and THD harmonics.
Plant retrofits frequently face prohibitive cabling costs and harsh metallic RF environments. Lecoqimex IIoT Telemetry deploys long-range, battery-autonomous Sub-GHz sensor nodes and non-invasive split-core CT power meters to provide continuous asset vibration, ultrasonic steam leak, and electrical harmonic telemetry across the entire plant floor.
Battery-powered nodes measuring surface vibration, ultrasonic high-frequency emissions, and 3-phase current.
Industrial gateway aggregating up to 100 wireless nodes, performing local data caching, and buffering during network drops.
Continuous baseline regression tracking Specific Energy Consumption (SEC) per ton of product in real time.
Exporting verified energy performance certificates and actionable leak repair work orders for maintenance crews.
SEO Keyword Insight:The Independent Technical Advisory model by Lecoqimex ensures industrial plants adopt Meta Smart Factory AI & IIoT solutions with optimal cost efficiency, transparent technical specifications, and objective KPI validation prior to plant-wide rollout.
SEO Keyword Insight:The Triaxial Vibration Telemetry architecture combining DIN-Rail Edge FFT Gateways and MetaSmart AI Algorithms (ISO 10816-3 Standard) automates 100% of CMMS work-order dispatch and genuine spare parts staging before mechanical failure occurs.
Zero-wiring wireless nodes mounted directly on bearing housings without line stoppage.
20 kHz continuous vibration spectral scan triggering mobile alarms 14–30 days early.
Guaranteed spare parts staged in advance; maintenance performed during planned downtime.
SEO Keyword Insight:The structured 6–12 Week Proof-of-Concept (PoC) Pilot validates empirical MTTR, MTBF, and emergency breakdown reduction ratios on critical rotating assets before the plant approves full-scale capital rollout.
Adjust the sliders below to calculate how much financial loss your facility can eliminate with an AI Predictive Maintenance PoC.
Review asset hierarchy, identify critical rotating assets, map failure workflows, and agree on KPI definitions.
Establish current MTTR, response time, emergency ratio, and preventive compliance from past logs.
Mount wireless vibration sensors, configure Edge Gateway, and train maintenance technicians.
Team runs daily maintenance on platform. Telemetry accumulates for AI model fine-tuning.
Present baseline vs pilot metrics report and transparent justification for plant-wide rollout.
| Metric | How It Is Defined & Measured | Data Source | Type |
|---|---|---|---|
| Notification-to-Response Time | Time from a failure alert being raised to a technician accepting the work order on pilot assets. | MSF Platform | Operational |
| MTTR (Mean Time to Repair) | Mean time to repair for pilot assets during the live period on the definition agreed during discovery. | CMMS Telemetry | Operational |
| MTBF Baseline | Mean time between failures established for pilot assets — a measured baseline, not a marketing estimate. | Baseline Data | Reliability |
| Emergency Work Ratio | Share of total maintenance man-hours spent on unplanned reactive work versus planned preventive work. | MSF Platform | Cost Efficiency |
| Alarm Lead Time | Lead time between early condition telemetry alarm and the physical failure event if left unattended. | IIoT Sensors | Technical AI |
VISION AI & QC
Industrial camera deployment and deep learning vision models inspecting workpiece surface defects and anomaly sorting on conveyor lines with >99.4% accuracy.
AI & ML CORE
Automated machine learning feature extraction on motor vibration frequencies, bearing cages, and gearboxes per ISO 10816, providing 14–30 days early fault notice.
TASK BOT & CMMS
Instant multi-channel breakdown alerts to field technicians via Telegram/App with digital work orders, spare part tracking, and shift handovers.
INDUSTRIAL HMI & I/O
Rugged IP65/NEMA 4X touch panels, optocoupler-isolated digital/analog I/O, and real-time operator work order telemetry.
CLOUD SCADA & APM
Containerized multi-tenant cloud architecture, TLS 1.3 mTLS, AES-256 encryption, and rapid 14-day compliance deployment.
