Bridging US Software Innovation with Local Mechanical Heritage
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Physical OT/IT Site Integration Sensor network wiring (RS-485, LoRaWAN), galvanic signal isolation, and legacy PLC tapping without production disruption.
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Edge AI & Gateway Commissioning On-site deployment of rugged touch panel HMIs, DIN-rail compute gateways, and local inferencing engines.
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On-Site Model Calibration Establishing vibration baseline FFT signatures and tuning computer vision optical defect triggers under actual plant lighting.
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24/7 Local Engineering SLA Rapid emergency on-site response, dedicated spare part buffer inventory, and preventive firmware lifecycle management.
Digital transformation in heavy manufacturing cannot succeed on software alone. Meta Smart Factory provides the AI-native intelligence—from shop-floor MES dispatching and computer vision defect tracking to cloud APM analytics. Lecoqimex anchors this technology physically into the plant with 30+ years of domain mastery across pumps, compressors, and heat exchangers. Our engineers deliver turnkey on-site sensor wiring, PLC tapping without process downtime, and dedicated 24/7 technical SLAs.
6 Core Digitalization Solutions
Deployable as standalone modules or unified into an enterprise OT/IT ecosystem without disrupting existing plant operations.
AI Computer Vision & Automated QC
Sub-millimeter surface defect detection, high-speed line OCR, and deterministic optical triggers eliminating 99.8% of false defect escapes.
AI Predictive Maintenance & Telemetry
Triaxial FFT spectrum analysis, ISO 20816-3 velocity RMS tracking, and early bearing fault forecasting up to 45 days in advance.
IIoT Telemetry & Energy Metering
Multi-circuit power sub-metering, harmonic distortion monitoring, and automated energy baseline accounting compliant with ISO 50001.
Smart Touch Panels & Industrial I/O
Rugged IP65/NEMA 4X touch panels, optocoupler-isolated digital/analog I/O, and real-time operator work order telemetry.
Manufacturing Execution System (MES)
Digital work order tracking, machine cycle time monitoring, automated scrap analysis, and real-time Overall Equipment Effectiveness (OEE).
SaaS Cloud & Enterprise ERP Integration
Out-of-the-box bidirectional synchronization with SAP, Oracle, and Microsoft Dynamics, backed by SOC 2 Type II certified cloud infrastructure.
Technical Insights & Implementation Guides
Explore All Smart Maintenance SolutionsHow to Connect Legacy Machines to OEE and MES Without Rewriting PLC Code
Tapping external cycle sensors, current clamps, and optically isolated I/O gateways to stream real-time downtime root causes without voiding machine warranty.
COMPUTER VISION & F&BAI Computer Vision for Quality Control in Food & Beverage Filling Lines
High-speed line inspection for cap skew, fill-level accuracy, and barcode/OCR verification at line speeds over 60,000 units per hour.
VIBRATION & ENERGY APMCombining Triaxial Vibration, Acoustic and Energy Metering for Predictive Maintenance
Correlating motor current draw anomalies with ISO 20816 velocity RMS peaks to pinpoint bearing flaking versus hydraulic cavitation weeks before failure.
INDUSTRIAL OT/IT PROTOCOLSModbus RTU vs Modbus TCP vs OPC UA vs MQTT Sparkplug B in Modern Plants
Architectural trade-offs between polling-based telemetry and report-by-exception MQTT payloads over bandwidth-constrained industrial networks.
Interoperability & Protocol Matrix
| Communication Protocols | OPC UA, MQTT Sparkplug B, Modbus TCP/RTU, PROFINET, EtherNet/IP, RESTful API |
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| PLC Compatibility | Siemens S7-1200 / S7-1500 / S7-300, Rockwell Allen-Bradley ControlLogix, Beckhoff TwinCAT, Omron Sysmac, Fanuc CNC |
| Vibration Telemetry Standards | ISO 20816-3 (Mechanical vibration), ISO 10816-1, Triaxial Piezoelectric Accelerometers (10 Hz – 10 kHz) |
| Energy Baseline Standards | ISO 50001 Energy Management, IEC 61000 Power Quality & Total Harmonic Distortion (THD) |
| Cybersecurity & Governance | ISO/IEC 27001:2022, SOC 2 Type II, IEC 62443 Industrial Cybersecurity, TLS 1.3 mTLS, AES-256 Storage Encryption |
| Deployment Topologies | On-Premise Industrial Appliance, Private Dedicated Cloud, or Hybrid Multi-Tenant SaaS |
Initiate Your Factory Digitalization Pilot
Choose between experiencing a simulated software demonstration or scheduling an on-site physical walk-through with Lecoqimex automation engineers.
Book an Interactive Live Demo
Inspect the cloud MES scheduling boards, real-time OEE dashboards, and vibration FFT spectral analysis in a guided session with our solution architects.
Request On-Site OT/IT Plant Walk-Through
Lecoqimex engineers visit your facility to inspect PLC cabinets, assess legacy machinery compatibility, and structure a stage-gated Proof-of-Concept.