Milk Processing: Hygienic Separation & Thermal Pasteurization

The SonFlow pasteurization module routes outgoing pasteurized milk at 72°C through the regenerator section to directly preheat incoming cold raw milk at 4°C. With optimized Chevron corrugation patterns and exact hydraulic thermal length sizing, heat exchange occurs across an extremely tight temperature approach (LMTD < 2°C), cutting boiler steam consumption and chiller refrigeration power by up to 95%.

Milkstone foulants result from calcium phosphate precipitation and denatured whey protein adhering when plate surface temperatures exceed thermal thresholds. SonFlow resolves this by utilizing electropolished surfaces (Ra < 0.8 µm) and symmetric wide-angle distribution zones that eliminate stagnant dead spots and localized hot spots. Positive differential pressure on the pasteurized side guarantees zero cross-contamination risk.

DanPumps S-FP sanitary pumps incorporate dynamically balanced semi-open impellers within CFD-optimized volute casings. Fluid velocity transitions smoothly with minimal shear stress, preventing the rupture of fat globule membranes that triggers enzymatic lipolysis and free-fat rancidity. Sanitary mechanical seals featuring sterile flushing arrangements prevent fat crystallization and seal binding during high-viscosity cream runs.

SonFlow sanitary heat exchangers employ glue-free clip-on EPDM food-grade gaskets complying with FDA and 3-A Sanitary Standards. These elastomer formulations withstand rigorous continuous CIP cleaning sequences comprising 1.5 - 2.0% caustic soda at 80°C and 1.0% nitric acid descaling at 65°C without elastomer degradation or leaching, facilitating rapid, tool-less regasketing.